Fabrication of Solvent-Free PCL/ß-TCP Composite Fiber for 3D Printing: Physiochemical and Biological Investigation.

Manufacturing three-dimensional (3D) objects with polymers/bioceramic composite materials has been investigated in recent years. In this study, we manufactured and evaluated solvent-free polycaprolactone (PCL) and beta-tricalcium phosphate (ß-TCP) composite fiber as a scaffold material for 3D printing. To investigate the optimal ratio of feedstock material for 3D printing, the physical and biological characteristics of four different ratios of ß-TCP compounds mixed with PCL were investigated. PCL/ß-TCP ratios of 0 wt.%, 10 wt.%, 20 wt.%, and 30 wt.% were fabricated, with PCL melted at 65 °C and blended with ß-TCP with no solvent added during the fabrication process. Electron microscopy revealed an even distribution of ß-TCP in the PCL fibers, while Fourier transform infrared spectroscopy demonstrated that the biomaterial compounds remained intact after the heating and manufacturing process. In addition, adding 20% ß-TCP into the PCL/ß-TCP mixture significantly increased hardness and Young's Modulus by 10% and 26.5%, respectively, suggesting that PCL-20 has better resistance to deformation under load. Cell viability, alkaline phosphatase (ALPase) activity, osteogenic gene expression, and mineralization were also observed to increase according to the amount of ß-TCP added. Cell viability and ALPase activity were 20% higher with PCL-30, while upregulation for osteoblast-related gene expression was better with PCL-20. In conclusion, PCL-20 and PCL-30 fibers fabricated without solvent exhibited excellent mechanical properties, high biocompatibility, and high osteogenic ability, making them promising materials for 3D printing customized bone scaffolds promptly, sustainably, and cost-effectively.

Characterization and Antibacterial Properties of Polyetherketoneketone Coated with a Silver Nanoparticle-in-Epoxy Lining.

Polyetherketoneketone (PEKK) is an alternative material for use in removable partial denture frameworks; these frameworks must exhibit antibacterial properties to reduce the risk of periodontal disease. In the present study, silver nanoparticles (AgNPs) were synthesized via the reduction of silver nitrate with sodium borohydride in a solution containing polyvinyl pyrrolidone (PVP). Transmission electron microscope images and dynamic light scattering confirmed that metallic nanoparticles had been created with an average size of 32 nm. Furthermore, the coating of the PEKK polymeric substrate with 0.5% AgNPs was carried out using an epoxy resin lining at room temperature. Fourier transform infrared (FTIR) spectra confirmed the successful transfer of the AgNP-in-resin lining onto the polymeric substrate. Scanning electron microscopy and atomic force microscopy confirmed that the AgNPs had been uniformly deposited onto the PEKK specimens. Finally, the antibacterial activity of the specimens was tested against Porphyromonas gingivalis. An inhibition zone of 22.5 mm and an antibacterial rate of 83.47% were found for the PEKK coated with 0.5% AgNPs (0.5% Ag-PEKK) compared to an untreated polyetheretherketone (PEEK) substrate, evidencing that 0.5% Ag-PEKK has potential antibacterial properties for implant applications.

Effect of Bis (2-Aminoethyl) Adipamide/Adipic Acid Segment on Polyamide 6: Crystallization Kinetics Study.

The crystallization behavior of novel polyamide 6 (PA6) copolyamides with different amounts of bis (2-aminoethyl) adipamide/adipic acid (BAEA/AA) segment was investigated. The wide-angle X-ray diffraction (WAXD) results showed that as the amount of BAEA/AA segment increased to 10 mole%, the crystalline forms of all PA6 copolyamide were transferred from the stable α-form to the unstable γ-form because of the complex polymer structure. According to studies of crystallization kinetics, the Avrami exponent (n) values for all copolyamide samples ranged from 1.43 to 3.67 under isothermal conditions, implying that the crystallization is involved in the two- to three-dimensional growth at a high temperature of isothermal condition. The copolyamides provided a slower crystallization rate and higher crystallization activation energy (ΔEa) than neat PA6. Polyamide containing 10 mole% of BEAE/AA content exhibited a unique crystallization behavior in the coexistence of the α and γ forms. These results deepen our understanding of the relationship between BAEA/AA content, crystal structure, and its crystallization behavior in low-melting PA6, and they make these types of copolyamides useful for their practical application.

Development of Self-Healable Organic/Inorganic Hybrid Materials Containing a Biobased Copolymer via Diels-Alder Chemistry and Their Application in Electromagnetic Interference Shielding.

In this study, a novel biobased poly(ethylene brassylate)-poly(furfuryl glycidyl ether) copolymer (PEBF) copolymer was synthesized and applied as a structure-directing template to incorporate graphene and 1,1'-(methylenedi-4,1-phenylene)bismaleimide (BMI) to fabricate a series of self-healing organic/inorganic hybrid materials. This ternary material system provided different types of diene/dienophile pairs from the furan/maleimide, graphene/furan, and graphene/maleimide combinations to build a crosslinked network via multiple Diels-Alder (DA) reactions and synergistically co-assembled graphene sheets into the polymeric matrix with a uniform dispersibility. The PEBF/graphene/BMI hybrid system possessed an efficient self-repairability for healing structural defects and an electromagnetic interference shielding ability in the Ku-band frequency range. We believe that the development of the biobased self-healing hybrid system provides a promising direction for the creation of a new class of materials with the advantages of environmental friendliness as well as durability, and shows potential for use in advanced electromagnetic applications.

Characterization of Solvent-Treated PEDOT:PSS Thin Films with Enhanced Conductivities.

The conducting polymer of poly(3,4-ethylenedioxythiophene):poly(4-styrenesulfonate) (PEDOT:PSS) is one of the most important and intensively investigated organic conducting materials. The PEDOT:PSS water dispersions with various concentrations of poly (4-styrenesulfonic acid) solution (PSSAS) were synthesized by 3,4-ethylenedioxythiophene (EDOT) in the presence of water. The fabrication of the solvent-treated PEDOT:PSS films through spin coating and solvent treatment processes was achieved with a solvent of pure water mixed with acetone (or MeOH, EtOH) in a ratio of 50:50. Moreover, both the organic solvent and water have synergetic effects while the PSS and PEDOT-attached PSS segments will form a coil-like and a linear (or extended-coil) structure, respectively. That may induce a stacking of the linear and planar PEDOT-attached PSS segments, which favors the formation of a crystalline phase. Finally, the maximum electrical conductivity of the PEDOT:PSS thin films with solvent treatment was investigated by means of X-ray diffraction (XRD) patterns and scanning electron microscope (SEM) images. Furthermore, we aimed to explain the synergetic effects of phase separation of the PEDOT:PSS thin films by both the organic solvent and water.

Isothermal Crystallization Kinetics Study of Fully Aliphatic PA6 Copolyamides: Effect of Novel Long-Chain Polyamide Salt as a Comonomer.

N¹, N6-bis (4-aminobutyl) adipamide (BABA) diamine and sebacic acid (SA), also called BABA/SA polyamide salt, were used in a typical melt polymerization processes of polyamide 6 (PA6) to form a series of PA6-BABA/SA copolyamides. The effects of BABA/SA on the isothermal crystallization kinetics of PA6-BABA/SA were studied for the first time. An isothermal crystallization analysis demonstrates that the PA6-BABA/SA matrix provided a higher crystallization rate and shorter half-crystallization time than virgin PA6 did. The degree of crystallization of the PA6-BABA/SA30 matrix was also the lowest among all of the samples considered herein. This result is attributed to the high nucleation efficacy of a small amount of BABA/SA in the crystallization of PA6. Values of the Avrami exponent (n) from 1.84 to 3.91 were observed for all of the polyamide samples, suggesting that the crystallization was involved via a two- to three-dimensional growth mechanism. These findings deepen our understanding of the structure⁻property relationship of PA6-BABA/SA copolyamides, favoring their practical application.

Facile fabrication of superporous and biocompatible hydrogel scaffolds for artificial corneal periphery.

Biocompatible and highly porous network hydrogel scaffolds were fabricated for the development of artificial cornea (AC) periphery/skirt that could be used to enhance the long-term retention of the implants. In this study, a series of hydrogel scaffolds for this application was fabricated from the photo-polymerization of a mixture of poly(ethylene glycol) (PEG)- and poloxamer (P407)-based macromer solutions in dichloromethane in which solvent-induced phase separation (SIPS) arose to form scaffolds with macroporous structure and high water content. The overall porosity ranging from 20% to 75% and open/closed pore structure of the hydrogel scaffolds could be finely tuned by varying the ratio of P407/PEG in the macromer solution and solvent type. The total porosity and open-cell structure of the macropores in the synthesized hydrogel scaffolds affected the swelling behavior, dynamic properties such as the storage moduli of the hydrogels as well as their degradation rates. Based on the subcutaneous implantation in rats, superporous hydrogel scaffolds induced the formation of thinner fibrous capsules around the implants and showed less inflammatory reaction, suggesting that the hydrogel scaffolds made from SIPS exhibited good cytocompatibility. The combined results of swelling ratio, porosity, physical strength and subcutaneous implant tests indicated that the superporous hydrogels with porosity >50% showed potentials to be used for cornea periphery application.

Synthesis of Low Melting Temperature Aliphatic-Aromatic Copolyamides Derived from Novel Bio-Based Semi Aromatic Monomer.

This work investigated the synthesis of a novel low melting temperature polyamide 6 (PA6) copolyamide (PA6-BABT/SA) with different aliphatic/aromatic units weight content using a melt poly-condensation process. The bio-based aromatic N¹,N4-bis(4-aminobutyl) terephthalamide diamine (BABT) and long-chain aromatic polyamide salt (BABT/SA, salt of BABT, and sebacic acid), components used for the synthesis of copolyamides, were obtained from bio-based monomers. For the first time, the pertinent BABT/SA aromatic polyamide salt was isolated as a white solid and completely characterized. By varying the weight ratio of BABT/SA salt, a series of copolyamides with different molecular weights and physical properties were prepared. The aromatic BABT/SA salt disrupted crystallization of the final copolyamides and lowered the onset of melting. The Fourier transform infrared spectroscopy and X-ray diffraction results indicated a steady decrease in the degrees of crystallinity with increasing BABT/SA salt segment ratio. Furthermore, compared to neat PA6, the obtained PA6-BABT/SA copolymers possessed a similar thermal stability and high transparency, but lower glass transition temperature around human body temperature. The PA6-BABT/SA copolymers with number-average molecular weight ≥30,000 Da presented good mechanical properties, specifically showing excellent tensile strength and elongation at break up to 105.2 MPa and 218.3%, respectively.

Co-crystallization phase transformations in all π-conjugated block copolymers with different main-chain moieties.

Driven by molecular affinity and balance in the crystallization kinetics, the ability to co-crystallize dissimilar yet self-crystallizable blocks of a block copolymer (BCP) into a uniform domain may strongly affect its phase diagram. In this study, we synthesize a new series of crystalline and monodisperse all-π-conjugated poly(2,5-dihexyloxy-p-phenylene)-b-poly(3-(2-ethylhexyl)thiophene) (PPP-P3EHT) BCPs and investigate this multi-crystallization effect. Despite vastly different side-chain and main-chain structures, PPP and P3EHT blocks are able to co-crystallize into a single uniform domain comprising PPP and P3EHT main-chains with mutually interdigitated side-chains spaced in-between. With increasing P3EHT fraction, PPP-P3EHTs undergo sequential phase transitions and form hierarchical superstructures including predominately PPP nanofibrils, co-crystalline nanofibrils, a bilayer co-crystalline/pure P3EHT lamellar structure, a microphase-separated bilayer PPP-P3EHT lamellar structure, and finally P3EHT nanofibrils. In particular, the presence of the new co-crystalline lamellar structure is the manifestation of the interaction balance between self-crystallization and co-crystallization of the dissimilar polymers on the resulting nanostructure of the BCP. The current study demonstrates the co-crystallization nature of all-conjugated BCPs with different main-chain moieties and may provide new guidelines for the organization of π-conjugated BCPs for future optoelectronic applications.

Solution self-assembly and phase transformations of form II crystals in nanoconfined poly(3-hexyl thiophene) based rod-coil block copolymers.

Solution processing of π-conjugated polymers constitutes a major low-cost manufacturing method for the fabrication of many new organic optoelectronic devices. The solution self-assembly kinetics of π-conjugated rod-coil block copolymers of symmetric poly(3-hexyl thiophene)-b-poly(2-vinyl pyridine) (P3HT-P2VP) during drying and the phase transformations of the subsequently dried samples were studied by using a combination of TEM, SAXS, WAXS and DSC measurements. During solution drying in chlorobenzene, a good solvent for the copolymer, P3HT-P2VP first formed nanoseed aggregates followed by the directional growth of nanofibrils driven by the formation of prevailing form II P3HT crystals within its nanofibril core confined by the surrounding domain of P2VP blocks. This result was in sharp contrast when a similar molecular weight P3HT homopolymer was solution self-assembled in chlorobenzene, nearly free from confinement, in which case the resulting nanofibrils consisted of a mixture of majority form I and form II crystals. Solvent-cast films of P3HT-P2VP nanofibrils with form II crystals were heat-/cold-treated and showed solid-state phase transformations from form II crystals to form I crystals, both within nanofibrils with annealing, indicating the metastability of the form II crystals with temperature. A disordered state followed with increasing temperatures which, when cooled, induced the formation of a thermodynamically stable lamellar phase with only form I P3HT crystals. Correspondingly, the study provides new strategies for controlling polymorphs and nanostructures of π-conjugated block copolymers for future applications using solution processing and subsequent heat treatment.

Self-assembled all-conjugated block copolymer as an effective hole conductor for solid-state dye-sensitized solar cells.

An all-conjugated diblock copolymer, poly(2,5-dihexyloxy-p-phenylene)-b-poly(3-hexylthiophene) (PPP-b-P3HT), was synthesized and applied as a hole transport material (HTM) for the fabrication of solid-state dye-sensitized solar cells (ss-DSCs). This copolymer is characterized by an enhanced crystallinity, enabling its P3HT component to self-organize into interpenetrated and long-range-ordered crystalline fibrils upon spin-drying and ultimately endowing itself to have a faster hole mobility than that of the parent P3HT homopolymer. Transient photovoltage measurements indicate that the photovoltaic cell based on PPP-b-P3HT as the HTM has a longer electron lifetime than that of the reference device based on P3HT homopolymer. Moreover, comparing the two ss-DSCs in terms of the electrochemical impedance spectra reveals that the electron density in the TiO2 conduction band is substantially higher in the PPP-b-P3HT device than in the P3HT cell. Above observations suggest that the PPP block facilitates an intimate contact between the copolymer and dye molecules absorbed on the nanoporous TiO2 layer, which significantly enhances the performance of the resulting device. Consequently, the PPP-b-P3HT ss-DSC exhibits a promising power conversion efficiency of 4.65%. This study demonstrates that conjugated block copolymers can function as superior HTMs of highly efficient ss-DSCs.

Effect of TiO2 nanoparticles on self-assembly behaviors and optical and photovoltaic properties of the P3HT-b-P2VP block copolymer.

An ordered nanostructure can be created from the hybrid materials of self-assembly poly(3-hexyl thiophene-b-2-vinyl pyridine) and nicotinic acid-modified titanium dioxide nanoparticles (P3HT-b-P2VP/TiO(2)). TEM and XRD analyses reveal that the TiO(2) nanoparticles (NPs) are preferentially confined in the P2VP domain of P3HT-b-P2VP whereas TiO(2) NPs interact with either pure P3HT or a blend of P3HT and P2VP to produce microsized phase segregation. The morphologies of lamellar and cylindrical structures are disturbed when the loading of TiO(2) NPs is 40 wt % or higher. Cylindrical P3HT-b-P2VP/TiO(2) exhibits a small blue shift in absorption and photoluminescence spectra with increasing TiO(2) loading as compared to P3HT/TiO(2). The NPs cause a slightly misaligned P3HT domain in the copolymer. Furthermore, the PL quenching of P3HT-b-P2VP/TiO(2) becomes very large as a result of efficient charge separation in the ordered nanodomain at 16 nm. Solar cells fabricated from self-assembly P3HT-b-P2VP/TiO(2) hybrid materials exhibit a >30 fold improvement in power conversion efficiency as compared to the corresponding 0.3P3HT-0.7P2VP/TiO(2) polymer blend hybrid. This study paves the way for the further development of high-efficiency polymer-inorganic nanoparticle hybrid solar cells using a self-assembled block copolymer.

In-situ template synthesis of a polymer/semiconductor nanohybrid using amphiphilic conducting block copolymers.

In this study, we synthesized organic/inorganic hybrid materials containing cadmium sulfide (CdS) nanoparticles using a novel amphiphilic conducting block copolymer as a synergistic structure-directing template and an efficient exciton quencher of the hybrid. The amphiphilic rod-coil block copolymer of polyphenylene-b-poly(2-vinyl pyridine) (PPH-PVP) was first prepared from its coil-coil precursor block copolymer of poly(1,3-cyclohexadiene)-b-poly(2-vinyl pyridine) (PCHD-PVP) by using sequential anionic polymerization followed by the aromatization reaction of converting the PCHD block to form conducting PPH. The synthesized PCHD-PVP block copolymers self-assembled into different bulk nanostructures of lamellae, cylinders, and spheres at a volume fraction similar to that of many coil-coil block copolymer systems. However, an enhanced chain-stiffness-induced morphological transformation was observed after the aromatization reaction. This is evidenced by the TEM observation in which both spherical and cylindrical structured PCHD-PVPs transform into lamellar structured PPH-PVPs after aromatization. In addition to the bulk-phase transformation, the rigid-rod characteristic of the conducting PPH block also affects the self-assembling property of the block copolymers in their solution state. CdS nanoparticles were synthesized in situ in a selective solvent of THF using PCHD-PVP and PPH-PVP micelles as nanoreactors. The PPH-PVP/Cd ion in THF exhibits a new ringlike structure of uniform size (approximately 50 nm) with PPH in the inner rim and complexed PVP/Cd ions in the outer rim as a result of the effects of strong intermolecular forces between PPH segments and the solvophobic interaction. CdS nanoclusters were subsequently synthesized in situ from the PPH-PVP/Cd(2+) ring structure, forming a nanohybrid with intimate contact between the PPH domain and CdS nanoparticles. In particular, we found that there is an efficient energy/electron transfer between the conducting PPH domain and CdS nanoparticles in the hybrid, resulting in an enhanced PL quenching effect. The novel nanohybrid shows the potential to be used for optoelectronic applications.

A comparison between two heterodyne light sources using different electro-optic modulators for optical temperature measurements at visible wavelengths.

In this paper we have successfully demonstrated a z-propagating Zn-indiffused lithium niobate electro-optic modulator used for optical heterodyne interferometry. Compared to a commercial buck-type electro-optic modulator, the proposed waveguide-type modulator has a lower driving voltage and smaller phase variation while measuring visible wavelengths of 532 nm and 632.8 nm. We also demonstrate an optical temperature measurement system using a homemade modulator. The results show that the measurement sensitivities are almost the same values of 25 deg/°C for both the homemade and the buck-type modulators for a sensing light with a wavelength of 632.8 nm. Because photorefractive impacts are essential in the buck-type modulator at a wavelength of 532 nm, it is difficult to obtain reliable phase measurements, whereas the stable phase operation of the homemade one allows the measurement sensitivity to be improved up to 30 deg/°C with the best measurement resolution at about 0.07 °C for 532 nm.